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Value Stream MappingStep by Step (Part 2)

 

 Article about Value Stream Mapping by Graham Ross of Leankaizen


On holiday Monday, as I slipped and fell backwards onto the rocks
with the excitement of catching my first crab, blood started
gushing from my pinkie.

I thought to myself, this is far more fun than Value Stream Mapping!



My youngest daughter looked on, with both horror and mild amusement.I, of course, got up as if nothing had
happened; holding back the tears like a big Jessie!

Translation: “Jessie”: A Scottish man who cries at Weddings.

Anyway, enough of my domestic challenges, and let’s take you through Value Stream Mapping step by step.

As we go through this technique, there are links which you will need to use when prompted.

I’m only going to take you through creating the “Current State” map.

Creating the “Future state” map uses the exact same steps and I’m sure you intelligent people can figure this
out for yourselves.

I suggest you work through this information at your leisure familiarising yourself with the material as you go along.

To help the learning process I’m going to create a Value Stream Map for of a fictitious organisation.

I’m keeping this Value Stream Map very simple!

The Organisation processes customer application forms and has various departments.

1. Fee taking - Takes payment from customer

2. Data Entry - Enters customer details onto a computer system

3. Case working - reviews customer application form

4. Despatch - Sends out customer information

Preparation

The first thing we need to do is to gain an understanding of the various Mapping Symbols.

Just click on the link to get a picture of them. Have a look!

Value Stream Mapping Symbols


 

Experiment

If you want to follow along with me as we build up the map just get a piece of A4 paper and a pencil.

 

 Step  

 


We add a process box at the top centre of our map.

 

Value Stream Mapping

 

 Step  




We now need to show how the customer application gets to the first process “Fee Taking”.

We also need to reflect the fact that we have a 10 day backlog
(We use an inventory symbol on our Map to reflect this)

 

Value Stream Mapping

 
 Step  



We want to show some data about our first department. This can be anything we want,
but to keep things simple we are going to show the time the process takes to process
one application form. i.e. the Cycle Time.
This department (like all the others) updates a
central database.

 

Value Steam Mapping

 

 Step  

 

 

 



Build up the rest of the Map as shown.

Note we have a ”push” process at each stage which is reflected with the “push” symbol.

We also show the final delivery to the customer.

 

Value Stream Mapping

 

 

 

 Step  

 


 

Finally, we can add the overall lead time for the process and the actual departmental processing times.

 

Value Stream Mapping

 

 

 Step  

 

 

Your simple Value Stream Map is now complete.

 

Value Stream Mapping

 

 

That was not so bad, was it?


Next Steps

Obviously we can add a lot more detail if required.
 
There are many more symbols we could have used if we had a more complicated situation to Map.

You can basically add anything you like to your Map.

Marking up "potential areas for improvement" in red can be a useful addition in preparation for creating
the "Future State Map".

Have fun with it.

Hope this helps.

 

Best regards,

 

Graham Ross


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